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Please use the following procedure to verify each axis’s proper functionality if you see improper function related to the X or Y axis:if you are experiencing stall issues on either X or Y axis.

The intention of this test is to identify whether the drive or encoder hardware is causing one axis to stall or if the error is related to the Logic Board or Amplifier Board.

Note

The tuning values of X and Y-Axis are NOT identical.

Therefore no smooth motion can be expected when swapping the connections.

The goal is to verify the basic functionality of an axis with swapped connections.

  1. power cycle machine (off → on)

  2. test if error occurs when driving single axis while the machine is not initialized
    → if yes, proceed

  3. Debug steps for each axis (start with Y)

    1. switch off and unplug machine

    2. disconnect motor from amplifier board

    3. power on machine

    4. drive remaining axis and observe if error occurs
      → if not, the disabled axis is causing the issue

    5. switch off and unplug machine

    6. connect motor back to amplifier board

  4. Repeat steps a - f for remaining axis if error persists

    If the malfunctioned axis has been identified, proceed with the following steps
    to diagnose if this issue is related to drive or control electronics or the mechanical setup

  5. switch off and unplug machine

  6. switch motor connectors between X and Y axis on amplifier board
    (connect X axis to Y axis connector and vice versa)

  7. switch encoder connectors between X and Y axis on logic board

  8. power on machine

  9. drive one axis at a time to reproduce the error:

    1. if the error can be reproduced by driving the same axis as before → the drive or control electronics are the culprit
      proceed with replacing the logic board or amplifier board

    2. if the error can be reproduced by driving the opposite axis as before → the mechanical setup is the culprit
      proceed with diagnostics of the mechanical setup

  10. switch off and unplug machine

  11. switch motor connectors back

  12. switch encoder connectors back